Cnc machining parts factory from China: Fortuna’s professional after-sales service team has an excellent reputation and provides comprehensive after-sales service. We promise to respond to customers within 24 hours and quickly resolve customer issues within 48 hours. With the introduction of low-speed wire cutting machines (MITSUBISHI SEI BU), milling machines, grinding machines and other equipment, we have the ability to produce a variety of high-hardness, high-precision, metal-grade progressive dies with stable quality. Our stamping dies are made of alloy steel, high-speed steel, tungsten steel and other super-hard steel to ensure the service life and stability of the stamping process. Read additional info on https://www.dgmetalstamping.com/what-is-stamping-in-car-manufacturing.
Wall Thickness and Fillets – Wall thickness is critical for both strength and machinability. Thin walls can lead to part deformation, while overly thick walls might be unnecessary and increase material costs. Aim for a balanced wall thickness that maintains strength without compromising machinability. Fillets, or rounded internal corners, are also vital. They reduce stress concentrations and enhance the lifespan of cutting tools. Incorporating fillets into your design can lead to more durable parts and smoother machining processes. Threaded Features – Threads are essential for assembly in many CNC machined parts. Designing internal and external threads requires attention to detail to ensure compatibility and durability. Standard thread sizes and pitches can simplify machining and reduce costs.
These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy. Mainly used for processing various metal materials on metal stamping production lines. The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching; The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product.
It has high wear resistance, good high-temperature oxidation resistance, good rust resistance after quenching and polishing, and small heat treatment deformation. Used to manufacture various cold work molds, cutting tools and measuring tools that require high precision and long life, such as drawing dies, cold extrusion dies, etc. Steel has high toughness and wear resistance, and has a higher resistance to tempering. Often used to manufacture molds with high requirements, such as drawing molds, impact grinding wheel molds, etc.
Choose Appropriate Tolerances: While tight tolerances may be necessary for certain features, applying them universally can increase costs. Apply tighter tolerances only where they are crucial to the part’s function. For non-critical areas, looser tolerances can suffice. Reducing Waste and Improving Efficiency – Minimizing material waste and optimizing machining efficiency are key to cost-effective CNC machining. Nesting and Optimal Stock Sizes: Efficiently nesting parts on the raw material can reduce waste. By strategically arranging parts on the material sheet or bar, you can maximize the use of the material and reduce scrap. Additionally, selecting stock sizes that closely match the final dimensions of your part can minimize excess material removal. See more info at https://www.dgmetalstamping.com/.
In-mold riveting can be used for multiple sets of molds, reducing costs while ensuring smooth production. Achievable effects:Our in-mold riveting technology is very mature and can be used in automatic riveting equipment. The product riveting speed can reach 100 times/min. The automated sensor control system is used to monitor the quality of the product riveting assembly in real time and reduce the defective product rate. Fortuna has excellent advantages in the design and processing of rolling molds. It has 20 years of experience, especially for the rounding of metal stamping products, the angle and accuracy can be controlled. Products produced through product rolling round mold can achieve a roundness tolerance of 0.03mm, and realize high-tech solutions such as riveting of multiple products in the mold, tapping in the mold, and welding in the mold.
CNC machining is a cornerstone of modern manufacturing, known for its precision and versatility. Whether you’re crafting intricate aerospace components or robust automotive parts, the design phase is critical. Getting it right can mean the difference between a smooth, efficient production run and costly, time-consuming errors. In this guide, we’ll explore essential tips and best practices for designing parts specifically for CNC machining. From selecting the right materials and understanding tolerances to optimizing tooling and prototyping, we’ll cover all aspects to help you create high-quality, cost-effective CNC machined parts.