Best amorphous metal cores manufacturer and supplier: Nanocrystalline soft magnetic materials are a class of advanced materials that have garnered significant attention in recent years due to their unique properties and potential applications. These materials consist of nanoscale grains, typically ranging from a few to several tens of nanometers in size, which results in an ultrafine microstructure. This fine grain structure allows for improved magnetic properties such as high permeability, low coercivity, and low core losses compared to conventional soft magnetic materials. The enhanced performance of nanocrystalline soft magnetic materials makes them highly suitable for various technological applications, including power electronics, transformers, sensors, and electromagnetic shielding. Such as：Nanocrystalline Ribbons. Find many more details at transformer core manufacturers.
After surface insulation treatment, the magnetic core is evenly mixed with the binder, pressed and annealed. There are basically three ways to obtain nanocrystalline powder: amorphous strip crushing after annealing and crystallization, mechanical alloying and molten alloy atomization. At present, mechanical alloying is still in the laboratory research stage. A few companies produce amorphous strip crystallization in small quantities in China, but it is unable to expand the market due to cost reasons. Compared with other methods, molten alloy atomization method has high efficiency and low cost. Its disadvantage is that the amorphous content of the powder is low and the loss is high.
However, at the same BM, the loss of Fe based amorphous alloy is smaller than that of 0.23mm thick 3% silicon steel. It is generally believed that the reason for low loss is the thin thickness and high resistivity of iron-based amorphous alloy strip. This is only one aspect. The main reason is that the iron-based amorphous alloy is amorphous, the atomic arrangement is random, there is no magnetocrystalline anisotropy caused by atomic directional arrangement, and there is no grain boundary causing local deformation and composition offset. Therefore, the energy barrier hindering domain wall motion and magnetic moment rotation is very small, with unprecedented soft magnetism, so it has high permeability, low coercivity and low loss.
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Hysteresis loss is the iron loss caused by the hysteresis phenomenon in the magnetization process of the iron core. The size of this loss is directly proportional to the area surrounded by the hysteresis loop of the material. The hysteresis loop of silicon steel is narrow, and the hysteresis loss of transformer core made of silicon steel is small, which can greatly reduce its heating degree. Since silicon steel has the above advantages, why not use the whole silicon steel as the iron core and process it into a sheet? rolled silicon steel sheet is selected. It is cut into long pieces according to the size of the required iron core, and then overlapped into “day” shape or “mouth” shape. In principle, in order to reduce eddy current, the thinner the silicon steel sheet, the narrower the spliced strip, and the better the effect. This not only reduces the eddy current loss and temperature rise, but also saves the material of silicon steel sheet. But in fact, when making silicon steel sheet iron core. Not only from the above favorable factors, because making the iron core in that way will greatly increase the working hours and reduce the effective section of the iron core. Therefore, when making transformer iron core with silicon steel sheet, we should start from the specific situation, weigh the advantages and disadvantages and choose the best size. Find more info on https://www.transmartcore.com/.
As for why it can boost and depressurize It needs to be explained by Lenz’s law The magnetic flux generated by the induced current always hinders the change of the original magnetic flux. When the original magnetic flux increases, the magnetic flux generated by the induced current is opposite to the original magnetic flux. In other words, the induced flux generated by the secondary winding is opposite to the main flux generated by the original winding, so the secondary winding has a low-level alternating voltage. So The iron core is the magnetic circuit part of the transformer The winding is the circuit part of the transformer.