Flow meter device provider with Kaidi86: When the cover above the closed metal cover is opened, the false signal disappears, the overall noise line decreases, and the echo curve decreases. After analysis, it is determined that the closed metal cover is the main cause of false signals, the radar level meter antenna is made of plastic, and the radar waves emitted by the antenna leak into the external environment. The closed metal shield is used to cover the instrument, and the leaked radar wave signal is received by the antenna after several reflections inside the shield, generating a false level. Therefore, the metal shield was modified to a ring-shaped non-sealed shield at a later stage, and the radar level meter jump was significantly reduced. Read extra information at flow instrumentation.
Effective Echo Management- Pulse radar technology generates echoes at certain time intervals. This feature enables radar sensors to handle echoes and distinguish echoes. A common occurrence in complex process vessels and solid material silos. This capability greatly enhances the accuracy of measurements in situations where traditional methods may struggle. The versatility and dependability of radar level measurement make it suitable for a range of applications. Here are some important areas where radar sensors excel- Process Tanks-In industries, radar level sensors are deployed to monitor levels in process tanks. Whether its chemicals, petroleum products or water treatment facilities radar sensors provide real time data to optimize process control. Storage Tanks- Large scale storage tanks require precise level monitoring to efficiently manage inventory and prevent overfilling or underfilling. Radar sensors are the trusted choice for maintaining inventory balance.
Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.
So what are the installation technical requirements for radar water level meters? The installation of the radar water level meter must be vertical to the object to be measured; there should be no obstructions between the measured object and the radar water level meter, otherwise it will affect the reflection of radar waves, that is, affect the measurement accuracy; the center of the radar water level meter is far from the shore of the water body. The distance must be greater than the radius of the transmitting beam, otherwise the measurement accuracy will also be affected; the installation cantilever bracket of the radar water level meter must be firm, and cannot be shaken up and down; in order to protect the radar water level meter, the water level meter can be installed on the cantilever bracket. Iron box, put the radar water level meter probe.
Level Measurement Considerations: Taking advantage of a specific technology’s ability to reliably address the level measurement in either of these vessels, especially the blowdown flash tank, in a plug-and-play type installation and commissioning format is an easy way to ensure optimal performance. This forgoes calibration, external hardware or inputs. Estimates of up to 49 percent of the energy can be recovered through the use of flash steam routed to heat exchangers or the deaerator to preheat boiler makeup water or support the deaeration process, respectively. In addition, better level control technology at the boiler side eliminates energy losses resulting from unnecessary blowdown to prevent carryover conditions.
In the process of cement production, material level detection and material level alarm control play an important role from mining and crushing to storage and packing of finished cement. But because of the complex working conditions of cement plant, radar level meter has no small difficulty in measuring. Today, I would like to talk with you about specific difficulties and solutions. First cement plant material for measurement in the dust under the condition of particularly large, especially some pneumatic feed bin, involves the kinds of materials, material particle size is differ, dielectric constant is different also, such as broken limestone, raw meal, clinker, fly ash, coal, cement, the level of the bunker, it is very difficult to accurately measure Especially fly ash bin with low dielectric constant.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. See more info on https://www.kaidi86.com/. OEM Service-can be customized according to the application of customer,such as level gauge,level switch and level indicator.
Thermal interference. During the operation of the thermal power plant, its thermal equipment will generate a lot of heat, causing changes in the surrounding instruments and ambient temperature. This is what we call thermal interference. These disturbances can affect the components of the magnetrol radar level gauge and further create problems such as inaccurate measurements. Light interference, light interference mainly exists in semiconductor components. Many components used to control instruments are made of semiconductor materials whose conductivity changes under the influence of light. This will affect the normal use of the radar level gauge.
The installation of the liquid level gauge should be away from the inlet, outlet, eddy current or protrusions on the inner wall to avoid the interference of electromagnetic waves and affect the measurement. When installing the guided wave radar, make sure that the diameter of the short pipe at the flange connection is greater than the height of the short pipe, otherwise the cable will contact the short pipe wall due to shaking, and the liquid level cannot be measured accurately. How to choose a model, in the final analysis, you still need to understand your own working conditions and the characteristics of different instruments, and judge whether the two match, so that you can get twice the result with half the effort.Want to know about ultrasonic flow meter advantages and disadvantages, click here.
Product features: The gas display is red and the liquid display is green, the luminous display is clear, the observation is large, and the visual distance is long. The liquid level sensor can be clearly displayed by red and green light column, which is suitable for application in dark places and more eye-catching at night. The body is made of stainless steel, the level meter display device does not contact the medium in the container, and there is no leakage. Suitable for first, second and third class containers, suitable for containers containing flammable, toxic and corrosive media.